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Why must electrodes in optical-glass furnaces resist corrosion and avoid discoloring the glass?
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conductive ceramics
Figure 1: Schematic diagram of a zirconia oxygen sensor used to monitor automobile exhaust gases. The sensor, approximately the size of a spark plug, is fitted into the exhaust manifold of an automobile engine. The thimble-shaped zirconia sensor, sandwiched between thin layers of porous platinum, is exposed on its interior to outside air and on its exterior to exhaust gas passing through slits in the sensor shield. The two platinum surfaces serve as electrodes, conducting a voltage across the zirconia that varies according to the difference in oxygen content between the exhaust gas and the outside air.
In the production of optical glass, electrodes must be highly resistant to the corrosive elements present in glass melts to ensure the longevity and integrity of the furnace components. Furthermore, it is essential that any material eroded from the electrodes does not discolor the glass, as optical glass requires extreme purity and precise control over its refractive index, often necessitating impurity levels below the parts-per-million range.12
Tin oxide is the preferred material for these specialty furnaces because it is the only substance that simultaneously provides the necessary high electrical conductivity and the required resistance to corrosion without introducing discoloring contaminants into the melt.1