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Why does silicomanganese production require more energy than ferromanganese production?
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manganese processing
Manganese.
Silicomanganese production requires more energy than ferromanganese production primarily because the smelting process for silicomanganese involves higher temperatures and the additional energy-intensive requirement of reducing quartz to silicon.1
While ferromanganese production typically consumes between 2,400 and 3,100 kilowatt-hours per ton depending on the method used, silicomanganese production requires 3,800 to 4,800 kilowatt-hours per ton. This increased power consumption is necessary to facilitate the chemical reduction of silica into silicon, which is then incorporated into the alloy.213