What are gas-diffusion electrodes in fuel cells?

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Gas-diffusion electrodes are specialized components in fuel cells designed to facilitate a stable three-phase reaction between a gaseous or liquid fuel, a catalyst, and an electrolyte.1

Invented to improve the practicality of hydrogen-oxygen fuel cells, these electrodes effectively maintain controlled contact between the fuel gas on one side and the aqueous electrolyte on the other. To function reliably, they are typically constructed as thin sheets consisting of three distinct layers:2

  • A waterproof layer: Usually incorporating polytetrafluoroethylene (Teflon) to prevent the electrode from flooding with electrolyte, which would significantly slow operation.1
  • An active catalyst layer: Composed of materials such as platinum, gold, or complex organometallic compounds supported on a carbon base.1
  • A conducting layer: Designed to carry the electrical current into or out of the electrode.1

Proper design and pressure control are essential to prevent the fuel from breaking through to the electrolyte side, which could lead to dangerous gas mixing and potential explosions.1