How does the Hunter process produce titanium metal?
The Hunter process produces titanium metal by reducing titanium tetrachloride () with sodium ().123
This chemical reaction is conducted within large, sealed steel vessels at temperatures ranging from approximately 800 to 1,000 °C (1,450 to 1,800 °F). To prevent contamination from air or moisture, the process must be carried out in an inert argon atmosphere.1
The reaction yields titanium in the form of a highly porous material known as sponge, which contains entrapped sodium chloride () salt. Following the reaction, the sponge is crushed, and the metal is separated from the salt through either a dilute acid leach or high-temperature vacuum distillation. The resulting sodium chloride can be recycled through electrolytic cells to recover sodium for reuse in the reduction process.13