How does microcracking increase a ceramic material's resistance to crack growth?

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In advanced structural ceramics, microcracking serves as a mechanism to increase fracture toughness by impeding the propagation of a main crack. This process occurs in single-phase polycrystalline ceramics with anisotropic grains or in intentionally biphasic microstructures through two primary effects:1

  • Energy Absorption: As a main crack advances, tiny microcracks form on either side of its path. The energy required to create these subsidiary cracks increases the total energy demand for the main crack to propagate further.1
  • Crack Closure: Microcracks that open in the process zone—the area adjacent to the main crack but behind the crack front—result in a localized increase in volume. This volumetric expansion exerts a closing force on the main crack, effectively resisting its continued growth.1

Consequently, the material's resistance to crack propagation increases as the crack extends further into the microstructure.1