How does fire refining remove impurities from blister copper?

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Fire refining removes impurities from blister copper through a process of selective oxidation, which relies on the fact that the impurities have a stronger affinity for oxygen than copper does.1

In this process, molten copper is held in a furnace—typically a reverberatory-type furnace—where compressed air is blown into the liquid metal through steel pipes submerged below the surface. This action causes the following reactions:1

  • Gaseous removal: Impurities such as sulfur are oxidized and escape the molten bath as sulfur dioxide gas.1
  • Slag formation: Other impurities, including zinc, tin, iron, lead, arsenic, and antimony, oxidize to form a slag that floats on the surface of the molten metal, where it can be skimmed off.1

This oxidation-reduction process is essential for reducing sulfur and oxygen levels, ensuring the copper reaches the purity required for subsequent electrolytic refining.2