How does a phosphoric acid fuel cell differ from an alkaline fuel cell?

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Phosphoric acid fuel cells and alkaline fuel cells differ primarily in their electrolytes, operating temperatures, and construction materials.

  • Electrolyte and Temperature: Phosphoric acid fuel cells use an orthophosphoric acid electrolyte and operate at temperatures up to approximately 200 °C (400 °F). In contrast, alkaline fuel cells utilize an aqueous solution of sodium or potassium hydroxide and typically operate at temperatures below 100 °C (212 °F).12
  • Fuel Tolerance: Phosphoric acid cells can utilize hydrogen fuel that is contaminated with carbon dioxide. Alkaline fuel cells generally require pure hydrogen gas.12
  • Construction: The framing for phosphoric acid cells is made of graphite, which contributes to higher costs. Alkaline fuel cells are constructed using metal and certain plastics, with electrodes made of carbon and metals such as nickel.12
  • Applications: Due to their design, phosphoric acid cells have been tested for municipal power stations and remote generators. Alkaline fuel cells have been famously employed on U.S. space shuttle orbiters.12