How do latex paints form a continuous polymer film?
Latex paints form a continuous polymer film through a process known as coalescence.
In this process, small polymer particlesâtypically ranging from 0.05 to 1.0 micrometresâare suspended in water. As the water evaporates after the paint is applied to a substrate, these particles are brought together and flow into one another due to surface-mediated forces, eventually fusing into a solid, continuous film.1
For this to occur effectively, the polymer must be in a rubbery state, meaning it is above its glass transition temperature (Tg). If the polymer is in a rigid, glassy state (below its Tg), manufacturers add a coalescentâa solvent that temporarily plasticizes the polymer to lower its effective Tg. Once the film has formed, this coalescent evaporates, leaving behind the final solid coating.1