How do aboveground retorts produce synthetic crude oil from oil shale?
Aboveground retorting, or ex situ processing, is a method used to produce synthetic crude oil—also known as kerogen oil—from oil shale through the process of pyrolysis.12
The production process involves four primary steps:
* Mining and Crushing: The oil shale is mined and crushed into specific sizes (lumps or fines) suitable for the retort vessel.32
* Retorting: The crushed shale is heated in an oxygen-free environment to temperatures typically ranging from 480 to 550 °C (900–1,020 °F). This intense heat breaks the chemical bonds of the kerogen macromolecules within the rock, liberating liquid and gaseous [hydrocarbons].12
* Condensation: The released oil vapors are captured and liquefied in a series of condensers.2
* Upgrading: The resulting synthetic crude is upgraded to remove impurities such as nitrogen, sulfur, and oxygen compounds.13
Various heating approaches are used in these retorts, including internal combustion, hot-recycled-solids, conduction through a wall, and the injection of externally generated hot gases or reactive fluids.1