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How is gold drawn into extremely thin wire?

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Gold is drawn into thin wire through a process called wire drawing, which involves pulling the metal through a die to reduce its diameter and increase its length.12

Historically, this was done by hand, but modern production utilizes mechanical processes. The general procedure includes:1

  • Preparation: The metal is formed into a rod, which is cleaned of surface oxides using acid or mechanical methods.1
  • Lubrication: The rod is treated with a coating, such as lime or borax, to neutralize acids and facilitate movement through the equipment.1
  • Drawing: The rod is pointed and threaded through a die. An electric motor then pulls the material through the die using a drawing block.1
  • Reduction: Because the diameter reduction possible in a single die is limited, multiple dies are often used in series to achieve the desired thickness. For very small wire sizes, a multiple-block machine—essentially several single-block units combined—is employed to perform the reduction in successive stages.21