How does partial oxidation of hydrocarbons produce hydrogen?

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Noncatalytic partial oxidation is an industrial method used to produce hydrogen by reacting hydrocarbons with oxygen under elevated pressures. The chemical reaction is represented by the equation:1

CnH2n+2+(n/2)O2→nCO+(n+1)H2

Unlike the endothermic steam-hydrocarbon process, this method is exothermic, meaning it produces heat. To function effectively, the process requires:1

  • A feed system to deliver precise rates of fuel and oxygen.1
  • Specially designed burners to ensure rapid mixing of the reactants.1
  • A refractory-lined reactor.1
  • A cooling system to recover heat from the resulting effluent gases.1

Additionally, there is a "pressure catalytic partial oxidation" method that combines this oxidation process with the steam-hydrocarbon process. In this variation, hydrocarbons and steam are mixed with heated oxygen; the oxygen reacts with the hydrocarbons in a space above a nickel catalyst bed, where the remaining steam-hydrocarbon reactions then proceed to equilibrium, maintaining the necessary temperature without external heating.1